Basic Info.
Application
Nonwoven Surgical Gown
Automatic Grade
Automatic
Certification
CE, ISO9001: 2000
After-sales Service
Equipment Installation, Equipment Commissioning
Specification
17000MM X 11000MM X 4500MM
Product Description
The following are the components and descriptions:
1.0, A set of extrusion host SJφ110*32
The extruder adopts the special screw design of our company's laminating machine, and for TPU, it has
Low calorific value, good plasticization, less precision, and excellent products.
1. Screw diameter: φ110 mm
2. Length to diameter ratio: 32:1
3. Structure: Mutant
4. Maximum extrusion capacity: 180kg/h
5. Material quality: 38GrmoAlA is nitrided, hardness HV≥850
6. Brand Origin: Zhoushan Screw
7. Heating method: ceramic heater 6 zones
8. Heating power: 50KW.
9. Cooling method: fan cooling 350W
10. Speed reduction machine: Hard tooth surface made of alloy steel after multiple heat treatments, and the tooth surface is specially ground
Ensure stable operation, low noise, with circulating cooling device.
11. Material quality: QT200
12. Gear ratio: 20:1
13. Connection mode of motor reducer: direct connection
14. Reducer brand: Qi Peng
15. Main motor: Anhui Wannan
16. Rated power: 75KW
17. Rated voltage: 380V
18. Rated frequency: 50HZ
19. Rated current: 201A
20. Rated speed: r/min1480
21. Noise (sound pressure level dB(A))
22. Host frequency conversion: INVT
23. Wave filter: domestic
24. Pressure device: nuclear energy
25. Measuring range: 0-35Mpa
26. Output signal: 2.5mv/v
27. Model: M31-6
28. Pressure meter: Japan RKC controller
29. Model: FB series
30. Rotation speed of extruder: ≥75/min
31. Temperature control system: Japan Omron temperature control module
32. Output per hour: 180kg/h
2.0, a set of plate double-hole filter
2.1. Hydraulic station: the highest pressure is 16MPa
2.2. Screen changer structure: double station panel type
2.3. Heating zone: Zone 1
2.4. Heating power: 6KW
2.5. Oil pump power: 1.5KW
2.6, cylinder stroke: 200mm
2.7. Pressure detection before the grid: nuclear energy
2.8. Post-grid pressure detection: nuclear energy
2.9. Filter brand: Haike
After the filter plate is produced for a period of time, the plastic melt enters the flow channel. When a predetermined pressure difference is formed, the screen should be changed. The screen changing work uses the hydraulic system to push the ram to move accordingly, prompting the filter plate to exit the working position while the other filter plate enters the working position, and then open the protective cover when it stops moving. Use tools to quickly clean the melt on the ram and around the filter mesh, remove the old filter sheet, and replace it with a new filter to complete the entire work. This machine is equipped with a pressure sensor and a display in front of the screen to monitor the blockage of the filter screen to ensure that the screen is replaced in time. The friction pair of the screen changer is made of high-hard and wear-resistant materials to ensure long-term use.
3.0, a set of solution static mixer
The high-efficiency and energy-saving static mixer has a mixing element with a special structure. It is composed of multiple cross steel bars (strips) arranged at right angles, separated at an angle of 45 degrees, so that the flowing melt is divided, merged, and Change the direction, and then promote the uniform dispersion and plasticization of the melt. Usually used in extruders that require very high precision.
The advantages are mainly manifested in the following parts:
3.1. The mixing of polymers and additives is more uniform, eliminating stains and chromatic aberrations;
3.2. The polymer has good plasticization, eliminates crystal points and reduces flow lines;
3.3. The temperature distribution is uniform, and the unevenness of the product thickness caused by the temperature difference is eliminated;
3.4. Higher product transparency;
3.5. It can reduce the amount of additives and reduce costs;
3.6. Product differences between product production times.
3.7. Increase stability and reduce adjustment time;
3.8. Eliminate different batches
3.9. Mixer material: hard surface plating treatment
3.10. Structure: Diversion, merging and changing direction
3.11, Crossing angle: 45°
3.12 Brand: Zhuhai (Tianjin)
(Schematic)
4.0, a set of SUMINO-1900mm special mould for coating (Jingyue)
4.1. Effective width of mold: 1900mm
4.2. Effective width of coating: 1600mm
4.3. Width adjustment method: Shrinking type (300mm on one side)
4.4. Runner form: hanger type special runner
4.5. Die lip structure: flexible die lip
4.6. Adjusting range of die lip thickness: 0.3mm-1.0mm
4.7. Product thickness adjustment range: 0.02mm-0.06mm
4.8. Mould material: quenched and tempered mould steel
4.9. Number of die lips: one set
4.10. Applicable raw materials: TPU
4.11 Feeding method: Feeding from the center round mouth of the mold
4.12. Electroplating level: hard-winding mirror plating on the flow surface of the die
4.13. Electroplating thickness: 0.03-0.04mm
4.14. Electroplating hardness: 60-63RHc
4.15. Thickness of coating on the outer surface: 0.01-0.02mm
4.16. Polishing accuracy of mold flow surface: 0.015-0.05 (um)
4.17. Polishing accuracy of mold shape: 0.06-0.08 (um)
4.18. Flexible die lip adjusting bolt: M10
4.19. Bolt grade: 12.9 grade
5.0, 300 direct-coupled vacuum suction machine one set
Vacuum negative pressure suction machine consists of vacuum pump, stainless steel suction gun, conveying hose, filter, compression
It is composed of air blowback device, pneumatic discharge door device, vacuum hopper and automatic control system.
5.1. Motor type: carbon brush
5.2. Motor power: 3KW
5.3. Conveying capacity: 300lbs.hr
5.4. Hopper capacity: 200kg
5.5. Material level switch: magnetic reed
5.6. Start mode: switch
5.7. Alarm mode: buzzer
5.8. Hose connection: PVC steel wire hose
5.9. Access pipe diameter: 1.2 inches
5.10. Access power: 380V
6.0, a set of 200KG hopper dryer
The uniformly dispersed high-tech hot air diffusion device is used to maintain the plastic drying temperature uniformly to improve the production quality.
6.1. Storage capacity: 200KG
6.2. Body material: cast aluminum
6.3. Body structure: detachable
6.4. Hot air diffusion method: upward blowing type (to ensure uniform drying temperature)
6.5. Hot air duct structure: curved
6.6. Material of the inner wall of the barrel: stainless steel
6.7. Thermostat: proportional type (temperature can be set)
6.8. Access power: 380V
6.9. Power switch: exposed type
6.10. Dust filter: air filter element
7.0, one set of extrusion type casting compound molding machine
It has high forming cooling capacity and excellent temperature uniformity.
It has less roller unevenness and can obtain a film of uniform thickness.
Since the surface of the roller is shaped and precisely processed, high-speed and stable operation can be achieved.
7.1. Main roller: 560×1900 mm (Shanghai Jinzhan) 1 piece
7.2. Rubber roller: 360×1900 mm 1 piece
7.3. Cooling roller: 160×1900 mm 3 lines
7.4. Guide roller: 100×1900 mm 1 piece
7.5. Counter-pressure method: pressure-maintaining cylinder
7.6. Guide roller: 100×1200 mm 1 piece
7.7. Guide roller: 100×1200 mm 1 piece
7.8. Frame: Integral solid wall panel
7.9. Lifting motor: 1.5KW 380V 1 set
7.10. Main roller motor: 5.5KW 380V 1 set
7.11. Motor brand: Rudson
7.12. Reducer: 1 set of Radisson
7.13, the main roller reduction ratio: 25:1
7.15. Motor noise: (Sound pressure level dB(A))
7.16, the maximum mechanical linear speed of the main roll: 50/M
7.17. Frequency conversion of main roll: INVT
7.18. Wave filter: Jiangsu
Film/adhesive technology: we can use to achieve resin and molding
Temperature bonding auxiliary device (contact roller) can form high quality
The amount of composite finished products.
8.0, a set of shearing pneumatic slitting knife set
This structure adopts round knife for slitting, and adds a set of air conveying device
1. Working pressure: 0.2-0.7Mpa
2. Specification: 76.2*17*2.2
3. Material: SUJ-2, SKD-11, HSS or better
4. Brand: Shanghai Seiko
5. Torque winder: 2 sets
6. Cutting quantity: 3 sets
9.0. A set of range hood device above the extrusion die
This structure uses a high-pressure fan for negative pressure external pumping, mainly to negative pressure the gas decomposed by the equipment
Exhaust to make the air flow in the workshop more comfortable.
1. Motor power: 4KW (high-pressure fan)
2. Diameter of negative pressure pipe: 98mm
3. Connection method: hard pipe connection
4. Range fume material: stainless steel
5. Installation method: hanging or above the equipment
10.0, one set of single-sided corona treatment machine
This structure uses high-voltage surface discharge and destroys surface molecules. In addition, the gas decomposed by the device needs to be negatively pressured
Exhaust to make the air flow in the workshop more comfortable.
1. Voltage power: 2KV
2. Diameter of negative pressure pipe: 98mm
3. Connection method: hose connection
11.0, a set of cooling setting device
This structure adopts Teflon roller surface treatment for conveying roller cooling and shaping and stress relief
1. Cooling roller: 250*1900mm 5 strips
2. Roller surface: smooth finish
3. Rubber roller diameter: 200*1900mm
4. Opening and closing of rubber roller: cylinder drive
5. Cylinder bore: 125
6. 390V system input voltage
7 Drive power: 3KW
8 reducer: 20:1
12.0. One set of side material air supply device
This structure adopts high-pressure fan for air supply control
1. Drive motor: 4KW
2. Motor level: Level 2
3. Suction port: quick disassembly type
4. Air delivery pipe diameter: not less than 100mm
13.0, one set of double-station automatic winding machine
This structure adopts the central coiling method, which automatically changes the coils and supports one
Address:
Kaituo Road No.11, Jiangning Distract, Nanjing, China.
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery, Packaging & Printing
Management System Certification:
ISO 14001
Company Introduction:
Nanjing Sumino Precision Machine Co., Ltd. is a high-tech company integrating scientific research, production and sales. The company is located in the beautiful eastern city of Nanjing, adjacent to the airport, high-speed railway station and bus station, with convenient transportation. At present, the factory has more than 8000 square meters, more than 100 employees, including 20 senior engineers.
Company R& D and production of plastic machine and packaging machine. At present, the products have been delivered to more than 20 provinces and cities in China, and exported to Europe, Iran, Turkey, Vietnam, Korea, Japan, Malaysia, India, Thailand, Mexico, Canada and other countries and regions. It has established long-term cooperative partnership with many research institutions. The company has always adhered to the business philosophy of integrity, equality, customer interests first, the products implement GB/T 19001-2000 IDT ISO 9001: 2000 quality management system, and provide customers with support and personnel training.
In order to better improve the quality of equipment and enter a more professional and standardized production track, we have established six categories of equipment R & D technology center, they are plastic sheet materials, cast films, biaxial stretching systems, and non-woven meltblown fabrics, extrusion laminating composite materials, biodegradable plastic granulation production lines. After more than ten years of practice accumulation, we can provide the most professional full set of technical solutions to meet the special needs of each customer.
